How to Stick Weld – Basics for Beginners Guide

Stick welding is a technique used to form the weld bead by dragging the torch tip across a surface. Stick welding can be done with an acetylene gas torch or an oxyfuel gas torch, but it’s generally easier to use an oxyfuel welder because of its lower temperature output.

It also requires less skill than acetylene welding and produces less heat, making it safer for beginners.

What is Stick Welding?

The process of stick welding is the joining of metals with an electric arc. The main difference between stick welding and other welding processes is that the electrode is attached to the end of the wire.

This allows you to weld thicker pieces and even metal to metal without using filler material or a backing plate, which would otherwise be necessary with other types of welding.

Why do we need to Stick Weld?

Stick welding is a manual process, so there’s no need for an electricity supply. It can be used on many different metals, including steel and aluminum.

The main advantage of stick welding over traditional methods such as machining or milling is that it allows you to join materials that do not want to participate in the bonding process – such as glass fibre reinforced plastics (GFRC).

How to use a stick welder

Setting up the welder

  • First, you must ensure that your work area is clear of any obstructions, such as tools or other people. You also want to be sure that there is enough space for yourself and for the machine itself. If not, this can lead to injuries from accidentally touching hot parts of the device with your hands or feet while in use.
  • Next, make sure all details are correctly assembled before beginning welding operations. This includes connecting all wires (including the ground clamp), connecting the power cord and torch tip plug connection points with cable clamps if necessary, and placing the foot pedal on top of the table where it will function most efficiently (this may require adjusting depending on how big/small table top is); making sure black wire goes into the socket marked ‘black’ as well as blue wire going into the socket marked ‘blue’ etcetera until all four sockets have been filled (the red one should always remain empty unless otherwise noted).

Stick Welder Safety Tips

  • Wear protective gear
  • Keep your stick welder clean and well-maintained. When you’re done welding, remember to remove all the shielding from around it and wipe down any work area where you’ve been working with fluxes or other chemicals. If you’re using a flux-cored wire, use high-quality gloves when handling this material–and don’t forget about safety glasses! You’ll want to ensure that no one is exposed to fumes while coming in contact with anything related to welders or other sparks flying around during repairs or maintenance projects at home or work (or both).
  • Do not weld in a confined space.
  • Do not weld on or near flammable materials – For example, wood burning stoves; gas lines; etc., because if there is an ignition source present, then these materials could explode into flames, causing injury/death due to inhalation injuries from combustion products released into air passages inside lungs causing burns throughout body cavity surfaces such as mouth cavity lips tongue throat nose nasal passages sinuses eyes ears forehead scalp back chest abdomen stomach legs arms.

Sticking can be very dangerous, so be aware of the risks.

Stick welding can be hazardous, so be aware of the risks. Stick welding can cause burns, eye damage, and skin damage, as well as lung and hearing damage. It is also possible to do severe brain damage if you stick Weld without proper training or experience.

The dangers of stick welding are not limited to yourself; they also extend beyond your body. Suppose someone else touches your Weld after you’ve finished it.

In that case, they may get hurt by getting burned on their hands or mouth areas because of contact with hot surfaces (especially if those surfaces were exposed before applying heat). Read Also How to MIG weld exhaust pipe, What gas to use for Aluminum MIG welding


Stick welding is a great way to get started in the world of welding, but it’s only for some. Stick welding requires a high level of skill and experience. If you decide that stick welding is correct for you, then keep these safety tips in mind while working on your projects:

Use protective gear such as goggles and gloves whenever possible;

Make sure there are no exposed wires near where you’re working;

Use an exhaust fan when possible.

Note: ElectroWeld is reader-supported. If you click a link and buy something we may receive a small commission at no extra cost to you., learn more on disclaimer.

Leave a Comment